Merlin Router Book

110 Tel: 01509 610300 • Fax: 01509 610400 • Email: sales@merlintools.co.uk • www.merlintools.co.uk Technical Information Series 6230 6231 7230 7231 6001 7001 6010 6012 7010 7011 153 154 155 151 152 6037 7037 6060 6061 7060 7061 6040 6042 7040 7042 7110 7080 7081 254 214 211 216 200 204 6150, 6151 7150, 7151 6152, 6153 7152, 7153 7154, 7155 Page 18 19 21 26 27 28 32 33 34 35 40 40 46 46 47 48 52 67 68 69 Diameter 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1.5mm 0.05-0.10 0.05-0.10 0.05-0.10 0.05-0.10 1/16" 0.002-0.004" 0.02-0.004" 0.02-0.004" 0.002-0.004" 3mm 0.10-0.15 0.10-0.15 0.10-0.15 0.10-0.15 0.13-0.17 0.05-0.10 0.02-0.07 0.05-0.10 0.05-0.10 0.05-0.10 1/8" 0.004-0.006" 0.004-0.006" 0.004-0.006" 0.004-0.006" 0.005-0.0007" 0.002-0.004" 0.001-0.003" 0.002-0.004" 0.002-0.004" 0.002-0.004" 6mm 0.20-0.30 0.20-0.30 0.20-0.30 0.20-0.30 0.17-0.23 0.20-0.25 0.10-0.20 0.07-0.12 0.10-0.15 0.10-0.20 0.10-0.20 1/4" 0.008-0.012" 0.008-0.012" 0.008-0.012" 0.008-0.012" 0.007-0.009" 0.008-0.010" 0.004-0.008" 0.003-0.005" 0.004-0.006" 0.004-0.008" 0.004-0.008" 10mm 0.20-0.30 0.35-0.46 0.20-0.30 0.20-0.30 0.23-0.28 0.25-0.30 0.12-0.17 0.10-0.15 0.10-0.15 0.12-0.17 0.12-0.17 0.10-0.15 3/8" 0.008-0.012" 0.014-0.018" 0.008-0.012" 0.008-0.012" 0.009-0.011" 0.010-0.012" 0.005-0.007" 0.004-0.006" 0.004-0.006" 0.005-0.007" 0.005-0.007" 0.004-0.006" 12mm 0.46-0.56 0.25-0.35 0.25-0.35 0.28-0.33 0.30-0.35 0.15-0.20 0.12-0.17 0.15-0.20 0.15-0.20 0.15-0.20 0.15-0.20 1/2" 0.018-0.022" 0.010-0.014" 0.010-0.014" 0.011-0.013" 0.012-0.014" 0.006-0.008" 0.005-0.007" 0.006-0.008" 0.006-0.008" 0.006-0.008" 0.006-0.008" 16mm 0.17-0.22 0.17-0.22 0.17-0.22 5/8" 0.007-0.009" 0.007-0.009" 0.007-0.009" 20mm 0.20-0.25 0.20-0.25 3/4" 0.008-0.10" 0.008-0.10" Series 6230 6231 7230 7231 6001 7001 6013 6014 7013 7014 153 154 155 151 152 6037 7037 6060 6061 7060 7061 7080 7081 254 214 211 216 200 204 7038 6030 7030 6140 6141 7140 7141 6150, 6151 7150, 7151 6152, 6153 7152, 7153 7154, 7155 Page 18 19 22 26 27 28 32 33 40 46 46 47 48 52 54 57 66 67 68 69 Diameter 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1.5mm 0.05-0.10 0.05-0.10 0.05-0.10 0.05-0.10 1/16" 0.002-0.004" 0.02-0.004" 0.02-0.004" 0.002-0.004" 3mm 0.15-0.20 0.08-0.13 0.15-0.20 0.15-0.20 0.13-0.18 0.05-0.10 0.10-0.15 0.10-0.15 0.05-0.10 1/8" 0.006-0.008" 0.003-0.005" 0.006-0.008" 0.006-0.008" 0.005-0.007" 0.002-0.004" 0.004-0.006" 0.004-0.006" 0.002-0.004" 6mm 0.25-0.30 0.18-0.28 0.25-0.30 0.25-0.30 0.18-0.23 0.15-0.20 0.10-0.15 0.15-0.20 0.15-0.20 0.10-0.15 0.15-0.20 0.10-0.15 1/4" 0.010-0.012" 0.007-0.011" 0.010-0.012" 0.010-0.012" 0.007-0.009" 0.006-0.008" 0.004-0.006" 0.006-0.008" 0.006-0.008" 0.004-0.006" 0.006-0.008” 0.004-0.006" 10mm 0.25-0.30 0.33-0.43 0.25-0.30 0.25-0.30 0.23-0.28 0.20-0.25 0.10-0.15 0.20-0.25 0.20-0.25 0.15-0.20 0.18-0.23 0.10-0.15 0.10-0.15 3/8" 0.010-0.012" 0.013-0.017" 0.010-0.012" 0.010-0.012" 0.009-0.011" 0.008-0.010" 0.004-0.006" 0.008-0.010" 0.008-0.010" 0.006-0.008" 0.007-0.009" .0004-0.006" 0.004-0.006" 12mm 0.43-0.53 0.30-0.40 0.30-0.40 0.28-0.33 0.25-0.30 0.15-0.20 0.25-0.30 0.25-0.30 0.20-0.25 0.20-0.25 0.15-0.25 0.15-0.20 1/2" 0.017-0.021" 0.012-0.016" 0.012-0.016" 0.011-0.013" 0.010-0.012" 0.006-0.008" 0.010-0.012" 0.010-0.012" 0.008-0.10" 0.008-0.010" 0.006-0.010" 0.006-0.008" 16mm 0.28-0.33 0.28-0.33 5/8" 0.011-0.013" 0.011-0.013" 20mm 0.30-0.36 0.30-0.36 0.30-0.40 3/4" 0.012-0.014" 0.012-0.014" 0.012-0.016" Soft Plastics - Chip Load Per Tooth Hard Plastics and Acrylics - Chip Load Per Tooth SP HP AC Depth of Cut 1 x D Use suggested chip load. 2 x D Decrease chip load by 25%. 3 x D Decrease chip load by 50%. Formulae: RPM = Feed Rate / (Number of Flutes x Chip Load) Feed Rate = RPM x Number of Flutes x Chip Load Chip Load = Feed rate / (RPM x Number of Flutes)